Epoxy resin floors - A coating worth knowing

In recent years, there has been an upward trend in the world of renovations and decoration towards floor coating with epoxy resin. This proliferation comes from the large number of benefits it provides to industry professionals, making this product, along with microcement, one of the most demanded decorative coatings in recent times.

A phenomenon that surprises no one as the results speak for themselves. This material guarantees quality in all its versions, granting us finishes of distinguished aesthetics, great resistance and in record time.

Its versatility has promoted the use of epoxy resin floors in different surroundings, both exterior and interior, resulting in outcomes worthy of the highest decoration. Its wide variety of finishes as well as colors, makes this a unique material capable of providing each decorative project with a unique and exclusive finish.

Amazing, right? Well, it's just the beginning, keep reading to discover more about one of the most exciting materials in decoration.

Epoxy resin floor, what is it?

We present to you one of the decorative materials of the moment, epoxy resin, a self-leveling coating that is composed of a thermosetting polymer which undergoes a hardening process when combined with a catalyst. The material from which this product is formed, gives it great chemical and mechanical resistances, as well as a beautiful shine and great durability.

Due to its reduced thickness, it provides us with smooth and flat results, being placed as a thin layer directly on the already existing support. An easy-to-apply coating, but it is advisable that it be carried out by a professional, who knows the product in detail and knows how to bring out all its benefits.

Among its countless benefits, its impressive versatility stands out. It is a material applicable to a large number of materials such as: marble, tiles, concrete, aluminum, terrazzo... And it offers us an infinity of decorative finishes. This is due to its high customization, which allows us to shape it with any type of desired design.

Features to consider of the epoxy resin floor

The popularity of a material does not come to it randomly, if it has been recognized as one of the most useful coatings it is because it deserves it. However, this does not mean that its use does not have certain drawbacks. Below we will show you both its most relevant advantages, as well as certain not so fortunate aspects that you should know:

Does not require construction

The ease of installation is one of the main advantages of epoxy resin flooring. As it is a coating that is applied directly onto the existing material, it is not necessary to carry out large-scale works that generate rubble and waste. This is not only more practical, but it also reduces the time and cost of the renovation. In addition, by not having to remove the old support, the environmental impact is reduced and waste generation is minimized.

Surfaces free of joints

The absence of joints in epoxy resin surfaces not only provides superior aesthetics, but also presents advantages in terms of hygiene and cleaning. By not having grooves or cracks, the accumulation of dust, dirt and microorganisms that can proliferate in these areas is avoided. This makes epoxy resin floors an ideal option for spaces that require high levels of cleanliness, such as hospitals, laboratories or kitchens.

It stands out for its high resistances

Epoxy resin is a highly resistant material that offers great durability and protection to the surfaces where it is applied. Its high resistance to moisture, abrasion, corrosion and wear due to traffic make it an ideal option for high traffic areas, such as stores, airports or public spaces. In addition, its resistance to high temperatures makes it a suitable coating for industrial spaces.

Ensures a quick drying

Another advantage of the epoxy resin floor is its quick drying time, which allows traffic on it in just 24 hours. This is possible thanks to the rapid polymerization of the resin, which occurs in about 8 hours. This time can vary depending on environmental conditions, humidity, and the temperature of the surface where it is applied. However, it is a much faster drying time than other conventional coatings, which allows to reduce the time of the reform and to reuse the space as soon as possible.

Avoid humidity at all costs

The removal of any imperfection prior to the installation of the epoxy resin is essential to ensure proper adhesion and a resistant and durable finish. One of the main problems that can arise is the presence of moisture in the old support, which can generate difficulties in the union with the new coating. That is why it is important to make sure that the support is completely dry and free of dust and dirt before the application of the epoxy resin.

Choose the right primer to avoid problems

The correct choice of primer is essential to ensure the proper adhesion of the epoxy resin floor to the surface. The appropriate primer will depend on the type of support on which the epoxy resin is going to be applied. For example, for cement surfaces, an epoxy primer containing high-quality pigments is recommended to increase its adhesion and durability.

It is important that the professional in charge of the epoxy resin installation has solid knowledge about the different types of primers and knows how to choose the one that best suits the project's needs. If the appropriate primer is not used, problems such as poor material adherence to the surface can occur, which can lead to rapid floor degradation and, therefore, the need for a new installation.

Yellowing outdoors

Although epoxy resin is a highly resistant material, one of its main disadvantages is that it is very sensitive to ultraviolet (UV) rays. Prolonged exposure to direct sunlight can cause a deterioration in the appearance of the floor, producing a yellowing effect on the epoxy resin. This not only affects the aesthetics of the floor, but also its durability.

To avoid this problem, it is essential to treat the epoxy resin floor with a UV-resistant polyurethane sealer. This sealer acts as a protective barrier that prevents sunlight from directly reaching the epoxy resin, protecting it from deterioration. In some cases, it may be necessary to apply two coats of sealer to ensure complete protection.

In summary, the epoxy resin floor is an excellent option for those people who are looking for a durable, resistant and aesthetic solution for their floors. However, it is important to take into account certain aspects such as the correct preparation of the surface, the appropriate choice of primer, the rigorous mixing of the material and protection against UV rays to avoid problems in the installation and ensure greater durability of the floor.

It is advisable to have a professional specialized in the installation of epoxy resin floors, as this guarantees a job well done and of quality. In addition, the professional can advise on the choice of suitable materials and in decision-making to obtain the best results. In any case, following the manufacturer's instructions and the installer's recommendations is key to achieving a satisfactory final result.

What types of epoxy resin flooring are there?

From epoxy resin come different variations that offer us a wide variety of finishes. It is common to make the mistake of calling all these variants epoxy resin floors, however, one should not be confused, as some of them are completely different products, but that are based on or are combined with the resin. Without further delay, we will show you these materials and their characteristics:

Multilayer epoxy resin floor system

Epoxy resin floor characterized by having a thickness of an average of between 2 and 5 mm thick, which gives it excellent mechanical resistance. It is one of the most recognized installation systems as it offers the applicator the opportunity to work with different thicknesses and finishes, which vary based on the amount of resin and silica aggregate used.

This pavement is made up of various layers of resin and aggregate projections and is known for its rough appearance, which will vary depending on the granulometry, the final sanding, and the amount of sealant layer. A product that can be carried out in both monochrome and multicolor.

Self-leveling epoxy resin floor system

We present you the most popular type of epoxy resin flooring. Its function is mainly as flooring for industrial areas due to its excellent mechanical and chemical resistances. This monochrome resin, guarantees smooth, flat and shiny finishes, with two different thicknesses of 1 and 2 mm.

The coatings with 2 mm thickness are dedicated to surfaces that represent some type of irregularity or where greater durability is sought.

Epoxy microcement system

If we are talking about quality, microcement could not be missing as one of the best options for floor coating.

Microcement presents certain similarities with epoxy resin, however, they are two very different materials. Experts recognize it as one of the best coatings of the moment, as it provides smooth finishes without joints and with unbeatable performance.

It is a material with great resistance to moisture, almost impermeable, that guarantees safe non-slip surfaces, of great durability due to its strong nature, applicable on all types of surfaces and with a wide variety of finishes.

With Concrete Pox, our line of epoxy microcement, you will find a product in which all the advantages of epoxy resin coexist with those of microcement. A coating with which success is guaranteed.

3D glass effect epoxy resin floor

A type of epoxy resin floor that involves diluting the transparent self-leveling epoxy in a vinyl, obtaining a finish similar to the effect of a glass in which it encloses a fixed image within the pavement and protected by the epoxy glass.

The different uses of epoxy resin floors

Epoxy resin is a material increasingly used in construction and interior decoration, particularly for floors, due to its qualities of resistance, durability, and beauty. There are various types of epoxy resin floors, adapted to different uses and applications. Below, we present the most outstanding ones:

Epoxy resin floors for garages and workshops

Epoxy resin floors are an especially interesting option for use in garages and workshops, due to their numerous advantages. Firstly, it is a material highly resistant to chemicals, which makes it ideal for these environments where corrosive substances are handled. In addition, its high resistance to abrasion allows it to withstand the constant traffic of vehicles and heavy machinery without wearing out easily.

Another advantage of epoxy resin floors in garages and workshops is their easy cleaning and maintenance, thanks to their smooth and non-porous surface, which prevents dirt and stains from accumulating on the surface. In addition, being waterproof, it does not allow liquids to filter and penetrate into the material, making its cleaning even easier.

In terms of their aesthetics, epoxy resin floors allow a wide variety of options, from shiny and dark finishes for a modern and industrial style, to non-slip textures to enhance safety.

Epoxy resin floors for hospitals and laboratories

Epoxy resin floors are also widely used in hospitals and laboratories due to their unique characteristics. Their high resistance to chemicals and their smooth, non-porous surface make them especially suitable for these environments where hygiene is a priority. In addition, their resistance to stains and microorganisms allows for thorough and constant cleaning, without risk of contamination.

On the other hand, the option to add additives to make them non-slip, makes them a safer option. Their resistance to abrasion and impacts also makes them ideal for withstanding the constant traffic of cars and medical equipment.

Epoxy resin floors for supermarkets and shops

Epoxy resin floors are an ideal option for supermarkets and shops due to their resistance and durability. The surface of these places must withstand heavy traffic, of people and goods, so resistance to abrasion is especially important.

In addition, its smooth and uniform surface provides an elegant and modern look, improving the image of the store. They are also resistant to stains, which makes cleaning easier in the event of possible spills that may occur.

Epoxy resin floors in the food industry

The food industry is a sector that demands high standards of hygiene and safety. That's why epoxy resin floors are an excellent option for these companies, as they are resistant, durable and easy to clean. In addition, these floors are waterproof, which means they do not absorb liquids or odors and prevent the proliferation of bacteria and microorganisms.

Epoxy resin floors are also an excellent option for other types of industries, such as pharmaceutical or chemical, as they are resistant to chemical products and acids. In addition, their non-slip surface reduces the risk of work accidents, making them a safe and reliable option.

In short, epoxy resin floors are an excellent option for the industry, especially the food one, as they meet the highest standards of hygiene and safety, are resistant and durable, easy to clean and offer a non-slip surface.

Epoxy resin floors in sports facilities

Epoxy resin floors are an excellent option for sports facilities due to their resistance and durability. In sports facilities, such as gyms or basketball courts, the floor is subject to high traffic and a large amount of impact, which makes it wear out easily.

Epoxy resin is very resistant to abrasion, which makes it ideal for these environments. In addition, epoxy resin can be customized in terms of color and design, allowing it to adapt to the specific needs of the sports facility.

Another advantage of epoxy resin floors in sports facilities is their ability to provide a non-slip surface. Non-slip additives can be added to the epoxy resin to provide a safe and slip-resistant surface, reducing the risk of injuries.

Epoxy resin floors in homes

Epoxy resin floors are a very interesting option for homes and residential spaces due to their versatility and aesthetic appeal. Epoxy resin can be customized in terms of color, texture and finish, allowing to create a unique and coherent aesthetic throughout the space. In addition, epoxy resin floors are very durable and resistant, making them perfect for homes with heavy traffic.

Another benefit of epoxy resin floors in homes is their ease of cleaning and maintenance. The surface is completely smooth and has no joints or pores, which prevents the accumulation of dirt and avoids the formation of harmful bacteria and microorganisms. In addition, the surface is waterproof and resistant to stains, making it ideal for homes with pets or small children.

Why use epoxy resin flooring on wood?

One of the most impressive and attractive decorative finishes that epoxy resin offers us is when we apply it on woods, either for decoration or repair. This original procedure allows us to obtain unique high-quality results. Below, we show you some of the properties that applying epoxy resin on wooden floors grants us:

1. It provides greater resistance to wood by protecting and waterproofing it against factors such as woodworm and excessive moisture.
2. Allows to create different variations through laminating, varnishing and encapsulating.
3. The appearance also wins by endowing surfaces with an impressive crystal effect with more shine.

Recommended epoxy resin

If it is a matter of varnishing, most epoxy resins will be very useful and will guarantee excellent results, on the contrary, in the case of encapsulation, it is recommended to carry them out with a resin that has a low viscosity in order to obtain a clean and totally transparent result.

How to apply an epoxy resin floor? Steps to follow

The application of epoxy resin should be carried out by a professional, who knows in detail the product they are working with and knows how to act based on the environment and the different variables that may occur in the procedure.

We will show what the installation process is like in general terms, in order to provide more information about the product, as well as the requirements that must be met in any case.

Tuning of the support

Before proceeding with the application of the epoxy resin, it is necessary to properly prepare the support where it is going to be applied. The support must be in perfect condition to ensure correct adherence of the resin and avoid problems in the future. Therefore, it should be checked that there are no cracks or irregularities, that there is no presence of dust, grease, moisture or other elements that could prevent good adherence.

In addition, it is important that the support is completely dry before proceeding with the application of the resin. Once it has been checked that the support is in optimal conditions, it should be cleaned using a 400-grain sandpaper to dull it, followed by a delicate cleaning with a degreaser.

Mixture of components

Once the support is prepared, the mixing of the epoxy resin components proceeds. It is important to follow the manufacturer's instructions regarding mixing proportions, as a bad proportion can affect the quality and durability of the floor. In addition, it should be mixed carefully and the components should be very well homogenized. It is advisable to use a clean container and a spatula for mixing.

After mixing, it is important to let the mixture rest for at least 10 minutes so that the components settle. It is important to note that the maximum usage time of the mixture is 45 minutes, as after that time, the resin will begin to harden.

Application

Once the mix is ready, proceed to the application of the epoxy resin. For this, it is recommended to apply a layer about 3-4 mm thick with a roller. It is important to apply the resin in small amounts to avoid bubbles on the surface. In addition, it should be applied in the farthest part of the room and spread evenly to ensure a uniform finish.

It is important to carry out this task quickly to prevent the mix from hardening prematurely and leaving marks on the floor. To prevent bubbles from remaining on the surface, it is important to use a short-haired roller and a degasser.

Let it dry

Once the resin has been applied, it must be allowed to dry. The drying time can vary depending on the temperature and humidity of the environment, but it usually takes about 36 hours. It is recommended not to step on the floor during this time to prevent damage to the surface.

Once the floor is dry, it is advisable to wait at least a week before subjecting it to intensive use to ensure that the resin is completely hardened. During this period of time, the floor should be kept at a constant temperature and contact with water and other liquids should be avoided.

It is important to note that epoxy resin is very resistant to chemicals, but it is vulnerable to prolonged exposure to the sun's UV rays. Therefore, if the epoxy resin floor is in an area with a lot of direct sunlight, it is recommended to use a protective layer with a UV filter to extend its lifespan.

Maintenance

After installing an epoxy resin floor, it is important to carry out proper maintenance to ensure its durability and appearance. For daily cleaning, it is recommended to sweep and mop with a solution of water and neutral detergent.

It is important to avoid the use of harsh chemicals, such as bleach or ammonia, as they can damage the surface of the floor. If a difficult stain occurs, a specific cleaner for epoxy resin floors can be used.

It is also important to pay attention to sharp or pointed objects, as they can damage the surface of the floor. If a scratch or crack occurs, it is important to repair it immediately to prevent the damage from worsening.

In conclusion, the installation of an epoxy resin floor requires some experience and technical knowledge to ensure a perfect finish. It is important to follow the appropriate steps from the preparation of the support to the subsequent maintenance to guarantee the maximum durability and resistance of the floor. If these guidelines are followed, you can enjoy a high-quality epoxy resin floor with a modern appearance for many years.

Epoxy resin floor price: everything you need to know

As is often the case with the vast majority of coatings, the price is not fixed, it will be affected depending on various variables, such as the epoxy resin system that has been chosen for the floor. Below we will expose in a clearer and more schematic way the different factors that can directly influence the budget of an epoxy resin floor installation:

Surface condition: the more damaged, the more expensive

If the support where the installation is going to be carried out has irregularities or is damaged, it must be repaired, which will entail a higher cost for the installation. Cracks, unevenness, old material in poor condition... These are different factors that must be addressed and will skyrocket the final price.

The dimensions of the installation, a relevant factor

It may seem obvious, but it will not be the same to cover a small office as large warehouses. The more m2, the cost will be higher as a greater amount of product will have to be used.

The tools used have

The utensils and tools that must be used in the procedure will also raise the price.

Opt for a quality product, higher cost

Quality is paid for and if you decide to have a product that guarantees you more reliably top-notch results, the price will be affected upwards.

The rate varies depending on the applicator

Ultimately, it is the applicator who decides the rate they will charge for the installation. Each professional handles different prices and although it is one of the factors that is least taken into account, it usually tends to be one of the most significant on the final cost.

Guidelines to follow in the maintenance of epoxy resin flooring

Its ease in cleaning as well as in maintenance makes it a very grateful material. With minimal efforts, epoxy resin floors will look clean and shiny, of course, as long as a series of guidelines are taken into account:

Avoid the use of abrasive products

The use of abrasive detergents, solvents or similar products, would directly affect the condition of the floor. Its cleaning is simpler than all that, simply with the use of neutral soap an effective maintenance is achieved that does not damage or discolor the surface.

An aspect to consider is the drying process. The pavement should be rinsed with plenty of water and then dried using a vacuum cleaner, as if left to dry outdoors, whitish rings will form on the material.

Heavy machinery should not be used

Its cleaning should be of low intensity, as if excessive pressure is exerted the support can be damaged. One of the best options is the use of water vacuum cleaners or scrubbers for industrial environments, guaranteeing good final results.

If your cleaning is going to be done in a house, the use of the classic manual mop is enough.

Polishing process

Temporarily, it will need to have an acrylic industrial wax applied in order to preserve the shine of the material, as well as protect it from scratches and stains.